Fewer unplanned stoppages. Full visibility across the floor.
Every connected machine is watched continuously, every drift is flagged, every recommended service window is tied to a specific reading. The floor becomes something you can plan around instead of react to.
Not a new checklist. A different signal loop.
Anomalies caught before the shift they would have stopped
A vibration signature that would have been a mid-shift breakdown becomes a flagged advisory with a recommended window. The machine gets attention on a planned stop.
Maintenance rebuilt around real behavior
Fixed-calendar service is replaced or supplemented with condition-based windows. Consumables and shutdown time both go down when they can safely.
Every alert with a routing
Advisories to the maintenance lead. Short windows to the on-call rota. Immediate actions gated on plant-manager acknowledgement. Configurable per machine group.
Existing sensors, no line stoppage
Reads from the standard channels the equipment already exposes - OPC UA, Modbus TCP, MQTT. No new wiring on machines that already have sensors publishing.
Longer-run visibility
The machines running consistently at the edge of the fleet distribution become visible. Useful for capital planning and for warranty conversations.
Floor-wide health at a glance
A single view of every connected machine, readable across a control-room screen without a click.
Pick an equipment type. Watch its sensor pulse move.
This is not a mockup. The waveforms below are being generated the same way we score real streams - learned envelope, drift detection, diagnosed callout. Pick a machine and watch an anomaly emerge.